Compare the right measures
Choose by process.
Compare by performance.
Review the current recipe alongside the proposed chemical solution.
Starch-only vs enzyme-assisted.
500 kg baseline. 25% starch-reduction planning. Full enzyme cost included.
| Decision factor | Starch-only recipe | With Al Haram enzyme |
|---|---|---|
| Starch / batch | 500 kg / 10 × 50 kg bags | 375 kg / 7.5 × 50 kg bags |
| Enzyme / batch | 0 kg | 8 kg |
| Starch cost | PKR 75,000 | PKR 56,250 |
| Enzyme cost | PKR 0 | PKR 10,800 |
| Total material cost | PKR 75,000 | PKR 67,050 |
| Net saving / batch | Baseline | PKR 7,950 / 10.60% |
| Monthly saving | Baseline | PKR 4,293,000 |
| Quality benchmark | Current strength, bonding and runnability | Meet agreed acceptance criteria in a mill trial |
| Starch reduction | 0% | 25% standard planning; up to 35% trial target |
25% less starch is different from 25% lower total material cost. At these illustrative rates, the net material saving is 10.60%.
Starch PKR 150/kg; 8 kg enzyme at PKR 1,350/kg; 18 batches/day × 30 days. Taxes, freight and unentered costs excluded. Comparable quality and output assumed.
Customize this comparisonCurrent size system vs selected PVA.
Compare the complete sizing, weaving and finishing process.
| Decision factor | Current size system | With selected PVA |
|---|---|---|
| Size system | Current mill recipe and preparation | Selected PVA grade and validated recipe |
| Yarn protection | Record baseline abrasion and shedding | Compare film formation, fiber binding and abrasion |
| Weaving performance | Record stops, efficiency and defects | Compare under consistent yarn and loom conditions |
| Desizing | Current removal and finishing requirements | Check grade compatibility and desizing method |
| Decision basis | Current quality and cost per acceptable fabric | Validated performance and complete size-to-finish cost |
No universal saving or grade equivalence is assumed. Confirm batch data and compare a controlled trial at consistent quality.
Plan a PVA trialLet’s talk production
Start with your process.
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